Technologies Improve Productivity in Next Generation Cat Wheel Loaders: CEG

The next-generation 966 and 972 Series design extends service intervals to 1,000 hours and eliminates 500-hour service intervals, so loaders spend more time on the job.


The next-generation 966 and 972 Series design extends service intervals to 1,000 hours and eliminates 500-hour service intervals, so loaders spend more time on the job.
Extensive integration of CVT powertrain, engine, hydraulic and cooling systems as part of the Next Gen Cat 966 XE and 972 XE design significantly improves performance and fuel efficiency.  Without the torque converter of mechanical drive systems, these loaders independently control engine speed and machine speed to provide efficient digging, precise control and operation.

Bringing a host of standard technologies to the 8-10 ton wheel loader range, the update Cat The 966 and 972 series wheel loaders improve operator efficiency.

The 966 and 972 models offer consistently high bucket fill factors to increase productivity by up to 10%, according to the manufacturer. Their next-generation design extends fluid and filter change intervals to reduce maintenance costs by up to 20% compared to previous models.

The Caterpillar designed and manufactured continuously variable transmission (CVT) of the next generation Cat 966 XE and 972 XE loaders improves fuel consumption by up to 35% over previous Powershift models. Extended service intervals and efficiency gains with the CVT powertrain translate into even lower maintenance costs, up to 25%, further reducing operating costs.

Smart chargers, efficient operation

All four of the updated 966 and 972 Series loader models come standard with Cat Payload * Assist for accurate weighing of bucket payloads, so operators can load to target the first time, every time . Real-time data is transmitted to the operator’s screen and enables a manual tilt function to improve final bucket settings and truck load accuracy.

The new Cat Autodig with auto-tuning tires delivers consistently high bucket fill factors for updated mid-size wheel loaders. Fully automating bucket loading, Autodig improves fill factors and shortens loading time. Working in conjunction with Autodig, Auto Set Tires promotes proper loading techniques to dramatically reduce tire slippage and wear.

Offering the ability to define custom profiles for customer-specific applications, the new application profiles define multiple machine parameters with the push of a single button to optimize settings for the job. Selectable on-screen job aids, along with a new simplified control layout, make loader operation easier, allowing operators of all experience levels to be more productive.

Optional Cat technologies help further increase the productivity and operational profitability of the updated series. Cat * Advanced Payload Assist provides tip assist to automatically adjust final bucket load based on tow unit target, enhanced list management, site integration and logging functions. scale expanses. The available Cat Productivity subscription provides detailed and comprehensive actionable information for the outboard site on your smartphone, tablet or computer.

Increased productivity, energy efficiency

Extensive integration of CVT powertrain, engine, hydraulic and cooling systems as part of the Next Gen Cat 966 XE and 972 XE design significantly improves performance and fuel efficiency. Without the torque converter of mechanical drive systems, these loaders independently control engine speed and machine speed to provide efficient digging, precise control and operation, according to the manufacturer.

Drivers will benefit from smooth, quick acceleration and high hill speeds thanks to the CVT design. Maneuvering the machine on slopes is improved thanks to the speed maintenance and anti-rollback functions. Providing optimum loading efficiency in the pile, advanced rim effort control helps reduce tire wear. In addition to saving fuel, the lower engine speed of XE models reduces component wear and allows for quieter operation.

Significant maintenance savings

The next-generation 966 and 972 Series design extends service intervals to 1,000 hours and eliminates 500-hour service intervals, so loaders spend more time on the job. Optional integrated automatic lubrication reduces daily maintenance and increases component life, while convenient access to hydraulic and electrical service centers makes servicing loaders quick and easy. Together, these design updates reduce maintenance costs by up to 20% for the Cat 966 and 972 and up to 25% for the 966 XE and 972 XE loaders.

Technology also plays a role in improving loader maintenance. Help manage fleet location, hours and maintenance schedules, the Cat app provides alerts for required maintenance and helps request service from your local Cat dealer. Remote troubleshooting connects the machine to dealer service via the Internet to quickly diagnose fault codes without a cable connection to the machine. In addition, the remote flash ensures that wheel loaders operate with the latest software without affecting the production schedule.

Next-generation comfort and safety

The new loaders feature the new generation of Caterpillar suspension controls that work as a shock absorber to improve ride quality over rough terrain. For a quieter working environment, the cab includes soundproofing, gaskets and viscous brackets to reduce noise levels. A wide door that unlocks remotely from the ground and sloping steps improve entry / exit from the cabin.

Coming standard with an electro-hydraulic seat-mounted joystick steering system, the Next Gen 966 and 972 machines offer precise machine control with minimal arm movements, increased comfort, improved loading accuracy and more. operator’s legroom. An HMU steering wheel is available as an option for the Powershift 966 and 972 models.

The new loader dashboard and high-resolution touchscreen display provide intuitive, user-friendly loader control for enhanced performance. Several air suspension seat options include heating or heating and ventilation to provide year round comfort.

Standard supervised seat belts can be upgraded with an exterior beacon for supervisors to improve job site safety. Extending from floor to ceiling, the cab windshield improves forward visibility, while a standard rear view camera and large mirrors with integrated mirrors provide industry-leading all-round visibility .

Cat Detect radar to alert operators to hazards and a multi-view (360 degree) vision system are options that provide an additional level of surveillance around loaders to advance safe operation.

Tailored efficiency

Available in capacities ranging from 3.75 to 18.25 cu. rod. For the new 966 and 972 series loaders, the Cat Performance Series buckets balance shape against the machine linkage for higher fill factors and better material retention than other designs of the same rated capacity. Fusion quick coupler buckets allow for quick work tool changes without leaving the cab, so loaders move quickly from job to job.

Special and specially designed loader options include an aggregate handling configuration that provides higher payload capacity for bulk aggregate handling applications. Industrial and waste models feature the protections and reinforcements needed to work in transfer stations, recycling facilities, junkyards and demolition sites.

For demanding applications such as steel mills and slag handling, loaders can be ordered in a steel mill configuration that incorporates additional levels of safety.

For more information, visit www.cat.com.

* Not legal for trade

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